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Ceramics for Metal Casting

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Certech, founded in 1970, has been meeting the needs of the investment casting industry with a broad line of complex injection molded ceramic components. These ceramic parts are used during the investment casting of turbine engine blades and vanes for aircraft and power generation, aircraft hardware, pumps, valves and sporting goods. Aero Cores
               
Aero Cores Ceramic cores allow the creation of internal cavities during the investment casting process that are too complex or too small to be “shelled”. This allows turbine engine blades and vanes to be cast to size with complex cooling passages, which allow engines to operate at higher temperatures with greater efficiency. Ceramic cores are used to create undercuts and hosels in golf clubs, pump impellers, valve bodies, and fuel system mixing components.

In addition to ceramic cores, Certech manufactures silica cores, porous ceramics and various foundry supplies such as pouring filters, cups, snouts, collars, funnels and extruded diameters. Decorative ceramics are also produced, including jewelry, picture frames and ornaments.

Certech manufactures these products from facilities in:

Wood-Ridge, New Jersey
Carlstadt, New Jersey
Wilkes-Barre, Pennsylvania
Twinsburg, Ohio
Corby, England
Queretaro, Mexico

Impeller Cores

Certech manufactures these products using a proprietary low-pressure injection molding process and a proprietary firing process, which have been specifically designed with high volume and short lead-time in mind. This allows Certech to generate sample volumes as quickly as five days, and routinely produce production volumes with a two-week lead-time. Another advantage of this the proprietary Certech process is that it is extremely low wear, allowing hardened steel dies to routinely produce in excess of 100,000 cores.


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